Refineries stretch capacity to new limits
India’s refining industry is undergoing a significant transformation, stretching capacity, integrating with petrochemicals and adapting to evolving fuel demand. Utilization rates reached 109% of nameplate capacity by FY2024–25, while refining capacity is expected to grow from 258 MMTPA in 2025 to 310 MMTPA by 2030–31.
The production mix is also shifting. Petrol production grew at about 7.7% CAGR to approximately 48 MMT by 2024–25, while ATF production has more than doubled since 2020–21. In contrast, naphtha production declined from approximately 19.4 MMT in 2020–21 to around 18 MMT in 2024–25, as the power, fertilizer and textile sectors increasingly prefer cheaper alternatives such as natural gas and LPG.
High utilization rates, capacity expansions and deeper refinery–petrochemical integration reinforce the role of the refining industry as a flexible backbone of the oil and gas sector, supporting current fossil-fuel demand while preparing for a future where bio-blends, gas, petrochemicals and cleaner fuels play a larger role.
Import dependency and geopolitical vulnerability
India’s energy import dependency continues to pose strategic risks. The country imported 242 MT of crude oil in FY2024–25 against domestic production of just 29 MT, highlighting heavy reliance on external supplies amid volatile geopolitics. Crude oil import bills over the past two fiscal years have remained in the range of approximately US$133 billion to US$137 billion.
Natural gas imports reached 36.7 billion cubic meters in FY25, nearly matching domestic output of 35.6 billion cubic meters. India also imports around 60% of its LPG requirements, with domestic production of approximately 12.5 MMT struggling to keep pace with rising household consumption.
In an increasingly uncertain global energy environment, strengthening domestic exploration and production will be critical to enhancing energy security and reducing exposure to external shocks.